The True Operating Cost of Quest Kodiak 100
The Quest Kodiak 100 is a rugged single-engine turboprop offering 6-seat capacity, exceptional bush capability, and proven reliability. Plan for $95,000–$125,000 annually in operating costs at 100 flight hours, or $950–$1,250 per hour. The Kodiak 100 dominates bush aircraft markets.
Quick Specs: Quest Kodiak 100
| Specification | Kodiak 100 |
|---|---|
| Engine | 1 × Pratt & Whitney PT6A-27 (550 shp) |
| Fuel Burn | 32–38 gal/hr cruise |
| Cruise Speed | 105–140 mph |
| Service Ceiling | 23,000 ft |
| Useful Load | 2,200–2,600 lbs |
| Seats | 6 |
| Range | 700–1,000 nm |
TL;DR: Quest Kodiak 100 Annual Operating Cost Summary
- Fixed costs: $25,000–$35,000/year (insurance $10,000–$15,000, hangar $10,000–$14,000, annuals $4,000–$6,000, training)
- Variable costs at 100 hours: $70,000–$90,000/year (Jet-A fuel, oils, engine reserves)
- Total at 100 hours: $95,000–$125,000/year (~$950–$1,250/hour)
- Finance a $2,800,000 Kodiak 100: Add $40,700/month ($488,400/year) at 6.5% over 10 years
- At 50 hours: ~$60,000–$80,000/year (~$1,200–$1,600/hour)
- At 200 hours: ~$165,000–$215,000/year (~$825–$1,075/hour)
Bush Aircraft Operating Costs
Fixed Costs
- Insurance: $10,000–$15,000/year for $1.2M–$1.6M hull
- Hangar: $10,000–$14,000/year (bush facility)
- Annual inspection: $4,000–$6,000 labor
- Crew training: $2,000–$3,000/year
Variable Costs (per flight hour)
- Jet-A fuel: 35 gal/hr × $5.50/gal = ~$192/hour
- Oil and lubricants: $6–$10/hour
- Engine reserves: $18–$23/hour ($65K ÷ 3,000 TBO)
- Maintenance: $25–$40/hour
- Landing fees: $15–$40/landing
- Avionics: $10–$20/hour
Jet Fuel & Operating Economics
Fuel Cost by Hours
| Annual Hours | Gallons Jet-A | Cost @ $5.50/gal | $/Hour |
|---|---|---|---|
| 50 | 1,750 | $9,625 | $192 |
| 100 | 3,500 | $19,250 | $192 |
| 150 | 5,250 | $28,875 | $192 |
| 200 | 7,000 | $38,500 | $192 |
Maintenance & Engine Reserves
Pratt & Whitney PT6A-27
- PT6A-27: 3,000 hours TBO
- Overhaul cost: $65,000–$80,000
- Engine reserve: $72,500 ÷ 3,000 = $24.17/hour
- Reliability: Proven bush turboprop with excellent support
Bush Aircraft Maintenance
- Engine system checks: $3,000–$4,500/year
- Fuel system maintenance: $1,500–$2,000/year
- Landing gear service: $1,500–$2,500/year
- Avionics: $1,000–$1,500/year
- Budget: $35–$55/hour for all maintenance
Insurance & Storage
Bush Aircraft Insurance
- $1,200,000 hull: $10,000–$12,000/year
- $1,600,000 hull: $14,000–$18,000/year
- Bush operations: +20–35% premium
Storage Costs
| Option | Monthly | Annual |
|---|---|---|
| Bush Hangar | $800–$1,200 | $9,600–$14,400 |
| Tie-Down | $200–$400 | $2,400–$4,800 |
Annual Ownership Scenarios
Operating Cost (Not Financed)
| Hours/Year | Fixed | Variable | Total | $/Hour |
|---|---|---|---|---|
| 50 | $30,000 | $35,000 | $65,000 | $1,300 |
| 100 | $30,000 | $70,000 | $100,000 | $1,000 |
| 200 | $30,000 | $140,000 | $170,000 | $850 |
Total Cost of Ownership (With Financing)
Assume $2,800,000 Quest Kodiak 100, 6.5% APR, 10 years = $488,400/year.
| Hours/Year | Operating | Finance | Total | $/Hour |
|---|---|---|---|---|
| 100 | $100,000 | $488,400 | $588,400 | $5,884 |
| 200 | $170,000 | $488,400 | $658,400 | $3,292 |
Financing the Quest Kodiak 100
- Purchase price: $2,400,000–$3,200,000
- Down payment: 15–20%
- Loan amount: $2,000,000–$2,750,000
- Term: 10–15 years
- APR: 5.75–7.0% (2025)
- Monthly payment: $35,000–$85,000
Lender Requirements: 600+ credit, aviation experience, $400,000+ net worth, detailed flight plan, hull insurance $1.2M+. Lenders like JakenAviation support bush aircraft financing.
Quest Kodiak 100 vs. Competitors
- vs. Cessna Caravan: Kodiak 100 turboprop efficiency; Caravan piston proven
- vs. Daher Kodiak 900: Kodiak 100 lighter; 900 more power
Get prequalified for bush aircraft financing »
Sources: Quest Aircraft Specs | AOPA Owner Reports | FAA TCDS
Operating-cost worksheet
Defaults are round assumptions, not a shop quote. AOPA’s worksheet splits fixed costs (insurance, hangar, the annual), direct costs (fuel and maintenance), and a reserve (overhaul cost divided by hours to TBO). Their old teaching example used half the hourly fuel bill as a maintenance starting point. Type your own gph and prices.
Stop dividing one year’s costs by too few hours
The expensive mistake on a Quest Kodiak 100 is to take insurance, hangar, and an annual, divide by 80 or 100 hours, and call the result the cost of flying. Those bills arrive if you fly or not. AOPA’s operating-cost worksheet treats them as fixed costs, then adds direct costs that do move with hours: fuel, oil, and maintenance. A reserve for the engine or propeller is a third bucket, optional in their sheet and not optional in real life if you intend to keep the aircraft through an overhaul. The worksheet on this page follows that split. Any annual dollar range printed higher up on this page, if it does not cite an invoice or AOPA, is an illustration. Do not repeat it as a quote.
Fuel is a multiplication, not a rumor
AOPA’s instruction is price per gallon times gallons per hour. The gallons per hour belong to the way you actually fly the Quest Kodiak 100, not to the brochure cruise at the most flattering altitude. Oil is the same idea: price per quart times quarts per hour. Type both into the worksheet. If you do not know burn, leave a conservative guess and replace it after five tanks of your own notes. A blog’s “cost per hour” that hides the burn and the fuel price is not usable, because you cannot tell which assumption broke.
The maintenance starting point AOPA actually published
For a first pass, AOPA equates routine engine and airframe maintenance, on an hourly basis, to about half the hourly fuel and oil bill, and says to adjust it once you have your own invoices. The checkbox on the worksheet does that and nothing fancier. Turn it off and type a maintenance figure when you have one. A separate AOPA line for avionics is 5 percent of the avionics’ replacement value per 500 hours. That is a starting point from their sheet, not a prediction that your Quest Kodiak 100 panel will fail on schedule. Unsupported radios cost more than that formula, because the fix is often a replacement, not a repair.
The overhaul reserve is a division
AOPA’s method is the shop’s overhaul or remanufacture price divided by hours left until the published TBO, not divided by the full TBO if the engine is already mid-time. Their sheet walks through a Cessna 172 example: $17,000 over 2,000 hours is $8.50 an hour, while a $27,000 reman with 900 hours left is $30 an hour. Those dollars are the example in the article, and they are not a 2026 quote for a Quest Kodiak 100. The arithmetic is what you copy. Propeller overhaul, in the same AOPA sheet, is penciled at about $0.25 an hour for a fixed-pitch prop and about $1 an hour for a constant-speed prop, with more for a three-blade. Treat those as historical placeholders and ask a prop shop.
Sources
- AOPA, Guidelines for Estimating Direct Operating Costs and Reserves.
- FAA, Aircraft Operating Costs: variable costs move with use; fixed costs mostly do not.
- AOPA operating-cost calculator, if you want their version of the same arithmetic.