The True Operating Cost of Pilatus PC-12
The Pilatus PC-12 is a premium pressurized single-engine turboprop offering nine-seat capacity, 30,000-foot altitude, and exceptional performance. Plan for $105,000–$130,000 annually in operating costs at 100 flight hours, or $1,050–$1,300 per hour. The PC-12 delivers pressurized comfort, speed, and reliability for corporate, medical, and serious business operators.
Quick Specs: Pilatus PC-12 NGX
| Specification | PC-12 NGX |
|---|---|
| Engine | 1 × Pratt & Whitney PT6A-67P (1,200 shp turboprop) |
| Fuel Burn | 55–70 gal/hr cruise |
| Cruise Speed | 200–230 mph |
| Service Ceiling | 30,000 ft |
| Useful Load | 3,200–3,600 lbs |
| Seats | 9 (flexible) |
| Range | 1,800–2,100 nm |
TL;DR: Pilatus PC-12 Annual Operating Cost Summary
- Fixed costs: $50,000–$62,000/year (insurance $7,500–$11,500, hangar $12,000–$14,000, annuals $5,000–$7,000, pressurization)
- Variable costs at 100 hours: $55,000–$68,000/year (Jet-A fuel, oils, engine reserves)
- Total at 100 hours: $105,000–$130,000/year (~$1,050–$1,300/hour)
- Finance a $1,200,000 PC-12: Add $17,700/month ($212,400/year) at 6.5% over 10 years
- At 50 hours: ~$87,500–$107,000/year (~$1,750–$2,140/hour)
- At 200 hours: ~$160,000–$198,000/year (~$800–$990/hour)
Premium Pressurized Turboprop Operating Costs
Fixed Costs
- Insurance: $7,500–$11,500/year for $1,500,000–$1,800,000 hull with 500+ pilot hours
- Hangar: $12,000–$14,000/year (premium turboprop facility)
- Annual inspection: $5,000–$7,000 labor (pressurized turboprop complexity)
- Pressurization maintenance: $2,500–$3,500/year
Variable Costs (per flight hour)
- Jet-A fuel: 62 gal/hr × $5.50/gal = ~$341/hour
- Oil and hydraulic fluid: $10–$14/hour
- Engine reserve: $18–$23/hour ($72K ÷ 3,500 TBO)
- Prop maintenance: $15–$20/hour
- Pressurization/systems: $30–$40/hour
- Landing fees: $30–$75/landing
Jet-A Fuel & Operating Economics
Fuel Cost by Hours
| Annual Hours | Gallons Jet-A | Cost @ $5.50/gal | $/Hour |
|---|---|---|---|
| 50 | 3,100 | $17,050 | $341 |
| 100 | 6,200 | $34,100 | $341 |
| 150 | 9,300 | $51,150 | $341 |
| 200 | 12,400 | $68,200 | $341 |
Maintenance & Engine Reserves
Pratt & Whitney PT6A-67P
- PT6A-67P: 3,500 hours TBO
- Overhaul cost: $70,000–$85,000
- Engine reserve: $20–$24/hour ($72K ÷ 3,500)
- Reliability: Proven turboprop technology with excellent support
Pressurized Turboprop Maintenance
- Pressurization system inspection: $1,500–$2,200/year
- Propeller governor overhauls: $3,000–$4,500 per 3,500 hrs
- Fuel heater maintenance: $1,000–$1,500/year
- Condition monitoring: $3,000–$4,000/year
- Budget: $70–$95/hour for all maintenance
Insurance & Storage
Premium Turboprop Insurance
- $1,500,000 hull, 500+ hours, pressurized: $8,500–$10,000/year
- $1,800,000 hull, 100–250 hours: $11,000–$13,500/year
- Medical/corporate: +30–50% premium
Storage Costs
| Option | Monthly | Annual |
|---|---|---|
| Premium Hangar | $1,000–$1,170 | $12,000–$14,000 |
| Tie-Down | $350–$500 | $4,200–$6,000 |
Annual Ownership Scenarios
Operating Cost (Not Financed)
| Hours/Year | Fixed | Variable | Total | $/Hour |
|---|---|---|---|---|
| 50 | $56,000 | $31,500 | $87,500 | $1,750 |
| 100 | $56,000 | $63,000 | $119,000 | $1,190 |
| 200 | $56,000 | $126,000 | $182,000 | $910 |
Total Cost of Ownership (With Financing)
Assume $1,200,000 Pilatus PC-12, 6.5% APR, 10 years = $212,400/year debt service.
| Hours/Year | Operating | Finance | Total | $/Hour |
|---|---|---|---|---|
| 100 | $119,000 | $212,400 | $331,400 | $3,314 |
| 200 | $182,000 | $212,400 | $394,400 | $1,972 |
Financing the Pilatus PC-12
- Purchase price: $900,000–$1,600,000 (depends on year, avionics, hours)
- Down payment: 15–20%
- Loan amount: $850,000–$1,400,000
- Term: 10–15 years
- APR: 5.75–7.0% (2025)
- Monthly payment: $13,000–$22,000
Lender Requirements: 650+ credit, commercial/ATP rated, $500,000+ annual income, business plan, hull insurance $1.5M+. Lenders like JakenAviation specialize in premium turboprop financing for corporate and medical operators.
Pilatus PC-12 vs. Competitors
- vs. Cessna Grand Caravan: PC-12 pressurized and faster; Caravan unpressurized workhorse
- vs. Daher TBM 900: TBM faster pressurized performance; PC-12 more spacious cabin
- vs. King Air 90: King Air twin turboprop safety; PC-12 single turboprop efficiency
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Sources: Pilatus Aircraft Specs | AOPA Owner Reports | FAA TCDS